China wholesaler China Manufacturer of Direct Driven Rotary Screw Air Compressor (22kw–400kw) with Free Design Custom

Product Description

    35bar high pressure air compressors for water well

I. Introduction:
 
Main features of oil-lubricated screw air compressor:
 
1.Imported top-grade air end, as the third generation product of state-of -the-art brand in the world, with asymmetrical 5:6 tooth rotors, is provided with outstanding performance and high efficiency far beyond other similar-type brands. 
2. Full-intellectual control system and LCD screen, with self-diagnosis and protection devices; remote control and multi-host interlock control, realizing unattended and high -tech operation. 
3.Y series three-phase asynchronous motor special for compressor, imported CZPT bearing, F-level insulation, IP54, especially suitable for long-term use, safe and reliable. 
4. Imported oil filter, oil-air separation filter cartridge to ensure oil content10000hours. 
5. Air volume auto-intelligent control, auto shutdown after long idle run to ensure over 25% of energy saving. 
6. Valve oil-free system design, achieving a safer and more reliable operation of the whole machine; main machine adopts 1 imported special compressor oil, reducing the leakage inside and outside of the compressor, improving efficiency of main machine and prolonging the service life. 
7. High efficiency, quiet, low vibration, installation without foundation required, convenient for customer maintenance, confirming to ISO9001 standard and CE. 

II. Technical specification
 

III. CE & ISO Certificates:

Package photos:

On-site photos:

IV. Company Introduction

ZheJiang CZPT COMPRESSOR CO., LTD.  is 1 UK wholly-owned compressor company, which was situated in ZheJiang in 2004, based in technical cooperation with European air end manufacturer and British O.S.G. OSG ZheJiang specializes in manufacturing the world-class screw compressors and air purification equipments.
In order to meet customers’ expectations and requirements, OSG ZheJiang integrates the compressing system to embody the merits of reliability, energy saving, silence, convenience.  OSG ZheJiang had obtained the compressor production license (certificate No: XK06-571-0571), quality certificate and general machinery certificate, ISO 9001:2008 certificate and CE certificate.
 OSG has established a nation-wide service system of 40 offices, and provided comprehensive services, such as consulting, training, repairing, spare parts supplying, etc. OSG ZheJiang also do OEM for trading companies and agents, according to their requirements.
 OSG ZheJiang welcome customers and engineers all over the world to study, train and cooperate. Welcome to OSG ZheJiang .
 
 
V. Company Advantages
1.Enormous potentiality, long history
ZheJiang CZPT Compressor Co., Ltd. is 1 British wholly-owned enterprise. Currently in China, OSG has set up 3 major manufacturing bases (ZheJiang CZPT Compressor Co., Ltd, ZHangZhoug Ulite Tools Co.,Ltd., ZheJiang OSG welding), 5 Manufacturers. Meanwhile we cooperate with the European world-advance air end manufacturer. OSG ZheJiang possesses a complete production, sales and after-sales service system. OSG has 40 offices and more than 80 after-sales service centers, and products are sold to more than 20 countries.
 
2. Advanced configuration, world-renowned components, abundant production experience.
    The control system is the most advanced. The controller is designed and manufactured by Schneider, France. It is equipped with the large Chinese-English liquid crystal display screen. It can monitor more than 20 main operating parameters, and has the functions of fault recording, maintenance and alarm shutdown. It can achieve efficient intelligent control, unattended.
Remote control: the computer processor can directly check the user’s real-time operating system. Combine the reliability, energy saving, practicality in one. remote control can start, stop, load, unload the compressor and also other local control can be carried out. The operation, alarm and fault and relative local information can be monitored. (detailed description followed)
Remote control function:
Multiple compressors remote centralized control: reduce system pressure, reduce energy consumption, real-time monitoring.
Dual pressure setting: Two system pressure bands can be set manually or automatically to optimize energy use and reduce operating costs.
Delayed secondary shutdown: This function controls the motor to run only when needed, allowing the motor to run less and minimize the energy consumption.

How to Repair and Maintain an Air Compressor

A compressor is a device used to move air from 1 place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.

Positive displacement

Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are 2 types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the 2 types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.

oil free

If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in 1 minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.

double acting

A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.

fuel tank pressure switch

You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.

energy source

The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require 3 separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require 3 separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.