China Best Sales CZPT Z series Oil Free Screw Air Compressor  AQ30FF wholesaler

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Product Description

Atlas Copco Z series Oil Free Screw Air Compressor
Model: AQ30FF

POWERFUL OIL-FREE AIR

When it comes to clean, oil-free compressed air, you cannot afford to compromise on quality.

Over the past decades, CZPT has pioneered oil-free water-injected screw technology, resulting in a broad range of compressors delivering 100% oil-free, clean air. Setting the standard through

ISO 8573-1 CLASS 0 certification, the AQ meets your need for pure oil-free air while offering best in class energy efficiency
 

Zero risk of contamination

Whether your activities are in pharmaceutical production, food & beverage, critical electronics or in a similarly exacting industry, air quality is paramount for your end product and production process. Atlas Copco’s AQ oil-free compressors eliminate the risks of oil contamination.

Reduced energy costs

With energy amounting to over 70% of a compressor’s lifecycle costs (LCC), its importance is clear. The most efficient compressed air solution optimizes the pressure, volume and air treatment equipment for each production process. Atlas Copco’s AQ compressors provide you with the ultimate all-in-1 package to reduce your electricity bill to a minimum.

Renowned expertise

Drawing on vast experience and continuous technological innovations, CZPT has been leading the industry in oil-free compressed air technology for over 60 years.

With the protection of your application in mind, CZPT has designed its AQ range to offer the superb 100% oil-free quality air you are in need of.
 

ENGINEERED TO MEET YOUR NEEDS

At CZPT we aim to provide you with compressors that fulfill and even exceed your expectations and demands. Built as the result of decades of experience in oil-free design and manufacturing, the AQ range of oil-free screw compressors gives you all of this experience and knowledge in a class leading packag
e.

Water-injected screw element

• Highly energy-efficient thanks to low temperatures.

• Water-lubricated, grease-free bearings.

• In-house design and manufacturing.

• Working pressure up to 13 bar.

Water filter

• Ensuring a constant supply of clean water.

• The filtration capability equals 10 micron  throughout the filter’s lifetime.

Heavy-duty air filter

• Protects the compressor components by removing 99.9% of dirt particles down to 3 microns.

• Differential inlet pressure for proactive maintenance while minimizing pressure drop.

Separator vessel

• Stainless steel water separator vessel for separation via centrifugal and gravity forces.

• Three sensors included for precise water regulation.

Induction motor

• IP55 induction motor, flange-mounted for perfect alignment.

• Combined with direct driven arrangement for superior energy efficiency

Reverse osmosis system

The built-in reverse osmosis system provides a reliable supply of high quality water, ensuring autonomy and continuous operation.

Air-cooled fan and water-cooler

• Air and water-cooled variants are available throughout the range.

• Small footprint and installation thanks to built-in heat exchangers.

• Water-cooled units provide a continuous air temperature at the dryer inlet of less than 55°C (131°F).

Integrated highly efficient dryer

• CZPT in air quality.

• 50% reduction in energy consumption compared to traditional dryers.

• Zero CZPT depletion.

Elektronikon Graphic

Advanced Elektronikon

Graphic control and monitoring system, designed for integration in a (remote) processcontrol system.

Sound insulated canopy

No separate compressor room is required as the sound insulated canopy allows for installation in most working environments.

Electronic no-loss water drain

• Ensures constant removal of condensate.

• Manual integrated bypass for effective condensate removal in case of power failure.

• Integrated with compressor’s Elektronikon with warning/alarm features.

PROVEN TECHNOLOGY

At the heart of the new AQ range is a unique water-injected screw element working highly efficient near isothermal compression. The polymer ceramic rotors with their optimized rotor profile are supported by water-lubricated bearings, ensuring that no oil whatsoever can contaminate the compression element, thereby producing pure oil-free air.

Rotors

A highly efficient compression process is achieved thanks to high quality polymer CZPT ceramic rotors with optimum profiling. The combination of corrosion-free, high efficiency raw material and water lubrication results in a longer lifespan.

Element housing

Strength and durability are ensured as a result of the aluminium bronze element housing without risk of corrosion within the element.

Element bearings

The use of hydrodynamic bearings ensure long life as no physical contact is made within the bearing itself, it simply glides on a film of water removing the need for any oil or grease lubrication.

Superior water-injected

screw element

• Increased free air delivery.

• Low specific energy consumption.

• Near isothermal compression process.

• Pressure ratings of 7, 10 and 13 bar.

The highly effective cooling capabilities of water combined with precision

engineering ensure the supreme energy efficiency of the AQ compressors.
 

ISO 8573-1 CLASS 0

ATLAS COPCO SETS A NEW

INDUSTRY STHangZhouRD

When it comes to clean, oil-free compressed air for your critical processes, you can’t afford to compromise. Atlas Copco, a pioneer in oil-free air screw technology, is known for its range of water-injected compressors designed especially for applications that require oil-free air. Now CZPT has achieved a new HangZhoustone: setting the standard for air purity as the first manufacturer to be certified ISO 8573-1 CLASS 0.

Why a new class?

Industries such as pharmaceuticals, food and beverages, electronics and textiles must exclude any risk of contamination. Otherwise severe consequences could follow: spoiled or unsafe products, production downtime and damage to both brand and reputation.

To address the needs of critical applications where air purity is essential, the ISO 8573-1 compressed air standard was revised in 2001. Along with a more comprehensive measuring methodology, a new and more stringent class was added to the 5 existing purity classes: ISO 8573-1 CLASS 0.

First to achieve ISO 8573-1 CLASS 0

As the industry leader committed to meeting the needs of the most demanding customers, CZPT requested the renowned TÜV institute to type-test its AQ range of oil-free water-injected screw compressors. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures.

The TÜV found no traces of oil at all in the output air stream. Thus CZPT not only became the first compressor manufacturer to receive CLASS 0 certification, but also exceeded ISO 8573-1 CLASS 0 specifications.

Atlas Copco eliminates any risk

Only oil-free compressors deliver oil-free air. Whether your activities are in pharmaceutical production, food processing, critical electronics or a similarly exacting industry, it is essential to eliminate risk. That’s why you need an CZPT risk-free solution: oil-free screw compressors especially for applications demanding the highest levels of purity. Zero oil means zero risk. Zero risk of contamination. Zero risk of damaged or unsafe products. Zero risk of losses from operational downtime. Above all, zero oil means zero risk of ruining your hard-won reputation.

 

VSD: DRIVING DOWN YOUR ENERGY COSTS

Over 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. To cut your energy costs,

Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. Thanks to continual investments in this technology, CZPT offers the widest range of integrated VSD compressors on the market.

In almost every production environment, air demand fluctuates depending on different factors such as the time of the day, week or even month. Extensive measurements and studies of compressed air demand profiles show that many compressors have substantial variations in air demand. Only 8% of all installations have a more stable air demand.

 

Why CZPT Variable Speed Drive technology?

• On average 35% energy savings during fluctuations in production demand with an extensive turndown range.

• Integrated Elektronikon Graphic controller controls the motor speed and high efficiency frequency inverter.

• No wasted idling times or blow-off losses in normal operation.

• Compressor can start/stop under full system pressure without the need to unload with special VSD motor.

• Eliminates CZPT current penalty during start-up.

• Minimizes system leakage due to a lower system pressure.

• EMC Compliance to directives (2004/108/EG).

 

What is unique about the integrated CZPT AQ VSD?

1 The Elektronikon controls both the compressor and the integrated converter, ensuring maximum machine safety within parameters.

2 Flexible pressure selection from 4 to 13 bar with electronic gearing reduces electricity costs.

3 Special electric motor specifically designed for VSD operation (inverter duty motor). Bearings are protected against induced bearing currents. Both motor and converter are perfectly tuned for highest efficiency across the entire speed range.

4 Electric motor specifically designed for low operating speeds with clear attention to motor cooling and compressor cooling requirements.

5 All CZPT AQ VSD compressors are EMC tested and certified. External sources do not influence compressor operation, nor does the compressor affect the operation of other instruments via emissions or via the power supply line.

6 Mechanical enhancements ensure that all components operate below critical vibration levels throughout the entire compressor speed range.

7 A highly efficient frequency converter in a cool overpressure cubicle ensures stable operation.

8 No ‘speed windows’ that can jeopardize the energy savings and the stable net pressure. Turndown capability of the compressor is maximized.

9 The cubicle cooling booster increases the lifetime of electrical components due to a cool cubicle in overpressure and reduced dust ingress.

10 Offering precise control over pressure, net pressure band is maintained within 0.10 bar, 1.5 psi.

Bestrand is a leading supplier of compressed air system. Past 10 years, we established very good partnership with Atlas Copco. We have provided all kinds of products from CZPT include air compressor, after treatment, spare parts to customers all over the world. Pls feel free to contact us for a quote. 

Choose an Air Compressor for Your Business

There are several factors to consider when choosing an air compressor for your business. One factor to consider is the type of compressor you are looking for, which may include single-stage, low noise, and positive displacement. Hope this article helps you make the right decision. After all, your business success will depend on this device! Let’s take a closer look at these factors. Also, consider what compressor manufacturers say about their products.
air-compressor

Positive displacement

Positive displacement air compressors compress air by drawing in a volume from an inlet and extruding it out of a chamber. This increases the pressure at which the gas can be pumped at rates that cannot be pumped through the outlet at lower pressures at higher mass flow rates. These types of compressors are available in single-acting and double-acting configurations. They are classified by the number of cylinders.
There are 2 different types of air compressors: reciprocating air compressors and screw compressors. Both are roll machines. Positive displacement air compressors use pistons and cylinders to compress air. The resulting air pressure builds up within the compressor housing, increasing the potential energy of the compressed air. Screw air compressors are the most popular positive displacement air compressors, which can be either single-stage screw-blade air compressors or multi-stage screw-blade oil-immersed screw air compressors.
Positive displacement flowmeters use a rotating measuring chamber to divide the fluid into discrete quantities. The number of times the chamber was refilled and emptied was used to estimate the total flow. However, positive displacement flow meters are prone to leaks, reducing the accuracy of the estimates. If a leak occurs, it can cause false readings and damage the compressor. However, leaks in positive displacement air compressors can reduce pressure.
The most common types of positive displacement air compressors are screw, reciprocating, and vane. Rotary positive displacement air compressors are also available as well as many other air compressors. Positive displacement air compressors are most commonly used in large manufacturing facilities. If you are considering an air compressor for commercial or industrial applications, it is imperative to understand how the components of the unit work. Please read the information below to learn more before deciding which application is best for you.
Positive displacement air compressors use a piston to force air into a chamber, compressing the air in the process. The piston moves in the opposite direction, thereby reducing the volume of the chamber. When the amount of air in the chamber reaches its maximum value, the valve opens, allowing it to escape at higher pressure. Positive displacement air compressors are generally less efficient than centrifugal compressors. However, they are still an excellent choice for a variety of applications.
air-compressor

Single-stage

The discharge pressure of the single-stage air compressor is used to control the operation of the compressor. Properly designed load/unload controls allow the air compressor to operate at its most efficient point while minimizing stress on the main engine bearings. Single-stage air compressors can approach variable speed efficiency with appropriate storage capacity. However, improper storage can cause premature bearing wear on the main unit. If this is the case, a single-stage air compressor may not be ideal.
A single-stage air compressor has only 1 cylinder, which means 1 stroke is required to move air from 1 cylinder to another. Pressure is measured in cubic feet per minute or CFM. Tank size is also important as a large single-stage air compressor may be required to operate multiple air tools. Single-stage air compressors can be used in a variety of applications and can last for years.
For the most common uses, single-stage air compressors are the most practical option. These devices work with most hand tools, from hammers to grinders. Single-stage air compressors are lightweight and easy to move. However, two-stage air compressors provide more CFM, making them a better choice for industrial or commercial use. However, two-stage compressors are not suitable for private use. Therefore, if your main purpose is DIY and craft projects, it is better to choose a single-stage air compressor.
Compared with two-stage air compressors, single-stage screw air compressors are cheaper. They come from a variety of manufacturers and range in power from 3 to 600 horsepower. Single-stage air compressors are a cost-effective solution for a variety of air compressor needs. They offer flexibility and multiple control methods, making them an excellent choice for many different applications. Therefore, when choosing an air compressor for your business, choose the 1 with the most suitable functions.
Single-stage air compressors are the most affordable and easy-to-use air compressors for small to medium jobs. They also have higher compression ratios. The compression ratio is the ratio of absolute discharge pressure to absolute inlet pressure. When calculating the ratio, it takes into account atmospheric pressure and gauge pressure. The compression ratio pushes the surface area of ​​the rotor, which increases the thrust load.
Single-stage air compressors are smaller and easier to transport than two-stage units. Single-stage air compressors have 1 air intake, and two-stage air compressors have 2 air intakes. The difference between single-stage and two-stage air compressors largely depends on the number of times the air is compressed. A single-stage air compressor compresses the air once, while a dual-stage air compressor compresses the same amount of air twice.
air-compressor

low noise

Low noise air compressors are ideal for a variety of applications. While no air compressor is completely silent, some models are much quieter than others. For the Hitachi EC28M portable compressor, the noise level is 59 decibels. The compressor features steel rollers that protect the internal components and give it a sleek, modern look. It also has a one-gallon fuel tank and a half-horsepower drive.
Noise from air compressors can be distracting and reduce productivity. It is important to choose low-noise air compressors to keep employees healthy and happy at work. While noise is an unfortunate aspect of working on the shop floor, reducing it can improve productivity. By reducing distracting noise, employees can focus on their work and communicate more effectively. That means higher quality work and happier clients. If you’re looking for a low-noise air compressor, be sure to read the tips below.
Low noise air compressors are an excellent choice for businesses of all sizes. These powerful tools can run multiple tools simultaneously. The 2 water tanks are made of rust-resistant aluminum and are stackable. This air compressor is heavier and can handle large jobs with ease. It costs more than other air compressors, but it can handle a lot of work efficiently. CZPT Air Tools air compressors come with a one-year warranty and are highly recommended by contractors.
Noiseless air compressors are generally more expensive than comparable products, but they are worth the extra cost. Noiseless compressors are a good option for businesses that need to avoid disturbing nearby people. For example, you might want to consider a low-noise air compressor for a dental office, which cannot tolerate noise. Fortunately, this problem can be solved by relocating the compressor to a location that is more isolated from your workspace.
One brand of low-noise air compressors offers 2 models. The CZPT Air Tools 2010A features a large cast aluminum can, regulating pressure gauge, and 2 universal quick-connects. It produces 68 decibels of noise when it works. It has a large 8-gallon fuel tank capacity and has wheels and handles for easy transport. Its powerful engine produces a low noise level of 68 decibels.
Another popular low noise air compressor is the Makita MAC210Q Quiet Series. This model is capable of producing up to 71.5 decibels of sound, which is the amount of air it produces at 90PSI. The MAC210Q features a durable oil-free pump and weighs just 36 pounds with a handle and wheels. These compressors are easy to move and ideal for indoor work.
China Best Sales CZPT Z series Oil Free Screw Air Compressor  AQ30FF     wholesaler China Best Sales CZPT Z series Oil Free Screw Air Compressor  AQ30FF     wholesaler

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